Our client was searching for a solution to automate the case packaging of their product into boxes produced by a tray erector and then transported from the case packaging system into their storeroom.
Automaint Solutions design engineers designed a solution in 3D CAD which used one of our Tecnobox TGOX2 tray erector machines, automated taping and labelling machines, a Kawasaki Robot and a range of a custom stainless steel conveyor systems using Interroll conveyor rollers to deliver the result the client demanded.
An additional challenge was, due to the layout of the client’s factory, a box elevator was required to get the finished boxes up to the height of the freezer storeroom.
Automaint Solutions designed the solution in 3D CAD software, manufactured the complete system, programmed the PLC & HMI user interface in our factory, before crating the entire system up and installing and commissioning the finished system in the customer’s facility.
We supplied a comprehensive user manual with the robotic case packing system. This included detailed electrical drawings, spare parts list for the entire system, along with a list of recommended spare parts for the client to keep in stock due to their isolated location.
Our client is now enjoying a fully automated robotic solution to get their products into cartons ready for dispatch to their customers worldwide and seeing significant financial benefits from the lower staff interaction with the packing process and lower work cover claims from the repetitive packing process.